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FORGING

HEATING/REHEATING FURNACES

We develops and manufactures regenerative heating/reheating furnaces. Because of their numerous advantages, such as high energy efficiency, low pollutant emissions, and high production yield, these furnaces have been widely used in the nonferrous metal industry. We provide heat treatment processes with continuous conveyor mesh belt furnaces and pallets.Heating/reheating furnaces are designed for heavy use and are available in a wide range of sizes and temperature ranges.

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  • Temperature range: 400-500 °C

  • Holding at 540 °C for 1-1,5 hours,

  • Temperature homogeneity maintained within the +3 °C tolerance. Interfaces for PLCs and SCADAs are provided for a user-friendly experience and easy maintenance.

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The following are some of the advantages of industrial conveyor ovens for heat processing:

  1. High Manufacturing Volumes

  2. Automation in Manufacturing

  3. Process Adaptability

  4. Rapid Heating

  5. Homogenization in Each Section

DROP BOTTOM HEAT TREATMENT FURNACES

For the solution heat treatment of aluminum alloys, drop-bottom heat treatment furnaces are used. Drop-bottom furnaces can be built in a variety of sizes to meet the customer requirements. Because solution heat treatment and quenching are combined into a single controllable operation, these furnaces are typically used when very short water quenching times are required.

A drop-bottom furnace sits on a platform, with the quenching tank beneath it. For the quenching process, the furnace platform moves horizontally. The loaded basket is guided into the quenching tank by wire cables. The lifting system can be operated fully or semi-automatically. Recuperative burners or hairpin resistors provide heating.

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The average solution period varies depending on the material cross-section:

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  • Heating time: 1.5 hours from 20°C to 540°C

  • 7 seconds of quenching (as the doors start to open)

  • Maintaining a temperature of 540 °C for 4-5 hours (the maximum furnace temperature is 650 °C)

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We manufactures Class 1 furnaces in accordance with the AMS 2750E process specifications.

CONTINUOUS T-6 HEAT TREATMENT LINE

We create continuous T-6 heat treatment lines for aluminum casting. Heat treatment includes a solvus curve, but the process also includes solution annealing, quenching, and aging. The average solution period varies depending on the material cross-section:

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  • Heating time: 1.5 hours from 20°C to 540°C

  • 7 seconds of quenching (as the door starts to open)

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Maintaining a temperature of 540 °C for 4-5 hours (the maximum furnace temperature is 650 °C)
The furnace elevator and door are designed to minimize the time lost between solution annealing and quenching. As fans continuously circulate the air inside the oven, the temperature homogeneity tolerance is +5 °C. Recuperative burners or hairpin resistors provide heating. The temperature homogeneity tolerance of the tank’s water is also +5 °C.

In the event of a drop in the water level, the tank’s water level can be controlled and an automatic water supply system triggered. The temperatures of the air and water in the furnace and water tank are continuously controlled and recorded in the SCADA system.

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