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HOMOGENISING

CONTINUOUS & BATCH TYPE HOMOGENISING FURNACES

We provide continuous furnaces with capacities ranging from 2 to 18 Tones per hour for homogenizing aluminum logs with diameters ranging from 4 to 12 inches and lengths up to 8200 mm. In continuous furnaces, desired temperature homogeneity is maintained within +3 °C tolerance while the process time is cut in half as compared to batch furnaces. All functions are carried out automatically via the system’s entrance conveyor, from the receipt of billets to the packaging process.

CONTINUOUS HOMOGENISING

Continuous furnaces with automated processes enable every log to be subjected to the same heat treatment conditions, dramatically improving product quality. With the turbo cooling system, cooling speeds of 1250 °C/h are easily achieved. Crack inspection is done using an ultrasonic test station for alloys used in the aerospace and automotive industries.

The process control system allows for industry 4.0 solutions by integrating recipe monitoring, regional temperature control, customised fan settings, cooling speed control as well as the automated operation of every equipment including burners, fans, conveyors, saws, transfer cars, marking robots, and ultrasonic test stations.

We continuous homogenizing centers are made up of the following components:

Log Loading System in Its Entirety
Conveyor for transferring logs
Station for Ultrasonic Inspection
Machine for Sawing
Cars for transfer
Conveyor for Furnace Log Loading
Homogenization Furnace for Aluminum Logs, Gas-Heated (Continuous Type)
Aluminum Logs Cooling Cabinet with Fast Cooling Option (Continuous Type)
Exit Conveyor for Cooling Cabinets
Log Strapping Machines, Semi-Automatic and Automatic
Marking Device

BATCH TYPE HOMOGENISING

We also produce reversible batch style log homogenizing furnaces with desired temperature homogeneity within +5 °C tolerance and capacities ranging from 10 to 110 tones/charge. These furnaces can handle logs ranging in diameter from 4 to 16 inches and lengths up to 8200 mm. We also offer stacking and de-stacking systems, allowing for safe and simple unmanned loading and unloading operations. In batch form homogenization centres, high cooling rates are achieved by reversing air flow and misting water in cooling cabinets (cooling speed 3 to 4.5 °C/min).

The introduction of automated multi-directional charging cars into the system ensures that logs are safely moved from stations to furnaces and cooling cabinets.

AUTOMATIC STACKING & PACKING SYSTEMS

We provide stacking and de-stacking systems for batch style log homogenizing furnaces in order to provide safe and fast unmanned loading and unloading operations.

SAWING & CHIP COLLECTING SYSTEMS

We offer log sawing machines and pneumatic chip collecting systems for continuous or batch type homogenizing furnaces. For cutting logs or short billet, we build circular blade sawing machines with loading/unloading units. Briquetting is being considered by our customers as a method of metal recovery during remelting.

AUTOCLAVES & CURING OVENS

We specializes in the production of autoclaves for curing fiber and reinforced honeycomb matrix composite materials. We guarantee 21 bar and 450 °C operating values for the production of thermoset and thermoplastic composite materials because we have built some of the world’s largest autoclaves. P 355GH high temperature carbon steel is used in autoclave bodies that are designed in accordance with the AD 2000 Code standard.

AUTOCLAVES FOR COMPOSITES

We specialize in the production of autoclaves for curing fiber and reinforced honeycomb matrix composite materials. We guarantee 21 bar and 450 °C operating values for the production of thermoset and thermoplastic composite materials because we have built some of the world’s largest autoclaves. P 355GH high temperature carbon steel is used in autoclave bodies that are designed in accordance with the AD 2000 Code standard.

We can monitor the liquid, gel, and hardening phases of the resin in real time for both composite autoclaves and curing ovens when we use the Curing Performance Monitoring System. 1.5 °C temperature tolerance can be easily provided during operation with the patented semi-axial fan design we developed for autoclaves.

Autoclaves have become critical for the civil and military aviation and space sectors, as they are used in the production of the BOEING 787, AIRBUS A350, AIRBUS A330, JSF F35, SIKORSKY S-76, MH-60, BOMBARDIER, AGUSTA AW139, as well as domestic satellite production.

CURING OVENS FOR COMPOSITES

In accordance with specific customer requirements, We develops composite curing technologies using the most advanced designs and analysis tools. Our extensive knowledge of composite systems enables us to meet the critical quality and durability requirements of the aerospace and defense industries. Our composite curing ovens (CCOs) meet AMS standards as well as those set by our customers.

Thermal curing processes for thermoset and thermoplastic materials can be performed economically in CCOs. Temperature uniformity is enhanced by multi-section vertical air flow systems. The part-based multi-point temperature measurement system controls and regulates the temperature of each part using a cutting-edge mathematical model-based control system.

The intricate quality reporting system monitors every detail of production and prevents any misalignment of quality requirements. Batch and recipe management systems, along with an integrated data redundancy system, are also intended to control every aspect of the curing process.